HighPULSE

Experience High Tech, Quality and design, paired with overwhelming economic advantages. Never was Pulse-Arc welding with Merkle so outstandingly quick. Reduce your man-hour costs in the DeepArc process by 30% or reduce the heat input with the new ColdMIG process for thin metal sheet welding.

 

Power supply:
Frequency:
Prim. continuous power:
Prim. continuous current:
Max.current:
cos phi:
Open Circuit Voltage:
Welding voltage:
Welding current:
Duty cycle 35 % (10 min):
Duty cycle 40 % (10 min):
Duty cycle 50 % (10 min):
Duty cycle 60 % (10 min):
Duty cycle 100 % :
Protection class:
Cooling:
Arc length:
Program capacity:
Programs:
Program selection:
Wire feed:
Operation modes:
Gas check:
Job mode:
Adjustable parameters:
Power source:
Digital display:
Wire feeder unit:
Torch cooling:
Norm:
Gas bottle holder:
Weight:
Dimensions L x W x H:
HighPulse 280 K
3 x 400 V
50/60 Hz
11,1 kVA
16 A
19 A
0,98
57 V
15-28 V
25-280 A
280 A (40 °C)
-
-
240 A (40 °C), 280 A (20 °C)
200 A (40 °C), 230 A (20 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
button with hold function a
512 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
option: separate water cool..
EN 60974-1“S“/CE
optional with trolley TW 110..
33 kg
600 x 300 x 565 mm
HighPulse 350 K
3 x 400 V
50/60 Hz
12,5 kVA
18 A
25 A
0,98
57 V
18-31,5 A
25-280 A
-
350 A (40 °C)
-
280 A (40 °C), 330 A (20 °C)
250 A (40 °C), 280 A (20 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
button with hold function a
512 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
option: separate water cool..
EN 60974-1“S“/CE
optional with trolley TW 110..
36,5 kg
600 x 300 x 565 mm
HighPulse 352 DW
3 x 400 V
50/60 Hz
14,5 kVA
21 A
25 A
0,98
57 V
15-31,5 A
25-350 A
-
350 A (40 °C)
-
330 A (40 °C), 350 A (20 °C)
280 A (40 °C), 300 A (20 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
control at the machine, wire
256 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
integrated water cooler
EN 60974-1“S“/CE
10 - 20 - 50 l cylinders
130 kg
1100 x 490 x 1200 mm
HighPulse 452 DW
3 x 400 V
50/60 Hz
15,9 kVA
23 A
34 A
0,98
72 V
15-36,5 A
25-450 A
-
450 A (40 °C)
-
400 A (40 °C), 450 A (25 °C)
330 A (40 °C), 400 A (25 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
control at the machine, wire
256 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
integrated water cooler
EN 60974-1“S“/CE
10 - 20 - 50 l cylinders
140 kg
1100 x 490 x 1200 mm
HighPulse 552 DW
3 x 400 V
50/60 Hz
19,4 kVA
28 A
45 A
0,98
72 V
15-41,5 A
25-550 A
-
550 A (40 °C)
-
470 A (40 °C), 550 A (20 °C)
420 A (40 °C), 500 A (20 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
control at the machine, wire
256 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
integrated water cooler
EN 60974-1“S“/CE
10 - 20 - 50 l cylinders
145 kg
1100 x 490 x 1200 mm
HighPULSE 452 KW
3 x 400 V
50/60 Hz
15,9 kVA
23 A
34 A
0,98
72 V
15-36,5 A
20-450 A
-
-
450 A (40 °C)
450 A (25 °C), 400 A (40 °C)
400 A (25 °C), 330 A (40 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
control at the machine, wire
256 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
integrated water cooler
EN 60974-1“S“/CE
10 - 20 - 50 l cylinders
115 kg
1100 x 490 x 1200 mm
HighPULSE 552 KW
3 x 400 V
50/60 Hz
19,4 kVA
28 A
45 A
0,98
72 V
15-41,5 A
20-550 A
-
-
550 A (40 °C)
550 A (20 °C), 470 A (40 °C)
500 A (20 °C), 420 A (40 °C)
IP 23
AF
automatic energy control
256 programs
MIG/MAG, PulseARC, MMA/s..
material, wire diameter and...
synergic wire feed control
2-stroke, 4-stroke, 4-stroke
control at the machine, wire
256 jobs programmable
choke inductance, pulse sha..
inverter
current, voltage, wire feed s..
4-roller-drive DV-26
integrated water cooler
EN 60974-1“S“/CE
10 - 20 - 50 l cylinders
120 kg
1100 x 490 x 1200 mm

Technical details are subject to change.

The development of the HighPULSE series signalizes welding technology of the latest generation:
  • Continuous energy control with the TEDAC® torch
  • Easy to use operation panel
  • DeepARC, ColdMIG and interpulse optional
  • Multifunctional display with language selection
  • Various welding processes selectable
  • Expenses of labour costs reduced by up to 30 %

The portable HighPULSE 280/350 K (optional with water cooling unit and trolley).

The industrial line HighPULSE 450/550 DW with wheels and separate wire feeder.

Perfect welding technology universal use for every robot!
Modern technology in 3 perfect product lines – Portable, industrial and robotics!

HighPULSE – The best out of 45 years Merkle welding technology! The HighPULSE product line combines unique performance, high speed welding with overwhelming economical advantages and high precision through the Merkle TEDAC® system: the portable allrounders 280/350 K as well as the universal industrial units 450/550 DW

Best example for the innovational strength of Merkle is the TEDAC® system which offers continuous energy control and display directly on the welding torch. This makes it convenient for difficult accessible working areas.

Clear advantages of the HighPULSE series are the ease of use, the extensive functions and program variety as well as the continuous energy control at the TEDAC® torch.

Merkle HighPULSE.The revolution in PulseARC welding!

The following processes can be selected: The 3 product lines:
  • PulseARC
  • TIG DC*
  • MIG/MAG
  • Interpulse*
  • MMA/stick
  • electrode
  • DeepARC*
  • MIG brazing
  • ColdMIG*
  • High Performance welding (HighPULSE 550 DW)
  • 1. Portable: HighPULSE 280/350 K
  • 2. Industrial: HighPULSE 450/550 DW
  • 3. Robotics: HighPULSE 350/450/550 RS
Functionality and ease of use

Easy to adjust and a maximum of functions in MIG/MAG and PulseARC (synergic pulse) welding are the major advantages of the Merkle HighPULSE 280 K and HighPULSE 350 K.

  • Continuous one button adjustment.
  • Setting and indication of the energy on the
    TEDAC® welding torch.
  • 2-stroke/4-stroke/stitch/spot welding.
  • 4-roller wire feeding system.
  • Reproducible welding results due to digital
    microprocessor welding control.
  • Proven welding programs for steel, stainless steel, aluminium, aluminium alloys and MIG brazing.
  • DeepARC process, ColdMIG and Interpulse welding optional
  • Multifunctional display for easy program selection.
  • Digital display for welding current, welding voltage, wire feed speed and material thickness with pre-indication and HOLD-function.
  • Approved for operation in confined areas, S-symbol.
  • Optional: socket for remote control and push-pull torch.
  • TIG-DC welding with lift-arc ignition.
  • Stick electrode welding (MMA).

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